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I. INTRODUCTION: NI-15 Laydown Coat is a single package milky white acrylic coating. NI-15 is used as an intermediate second chip coat and a top coat over PVA Chips. that will prevent chips from curling. It is applied as second chip coat and the second coat over the chips. In addition, NI-15 will minimize the sanding necessary after laying down chips.

II. TYPICAL USES:

A. A clear and odorless coating for floors and walls

B. To minimize sanding and smell of vinyl chip seamless flooring system in place of NI-12 Polyurethane.

 

III. ADVANTAGES AND LIMITATIONS

A. ADVANTAGES

1. Time Saving

a) Lays down chips instead of curling them up

b) Minimizes sanding

2. VOC compliant: Reduced odor and solvent release.

B. LIMITATIONS

1. Excessive amounts of Laydown Coat  will produce a cloudy finish.

 

IV. PHYSICAL ANALYSIS AND TECHNICAL DATA

V. APPLICATION:

A. Substrate preparation

B. Prime Coat (Adhere 101)

C. First Chip Coat (Adhere 101)

D. NI-15 Laydown Coat

1. Tools: 3/8" and/or 1/4" nap roller

2. Procedure:

a) Apply sparingly with a 3/8' or 1/4" nap roller.

b) Broadcast chips into wet material

c) Dry 1-2 hours or until material is dry to touch.

d) Apply another coat over chips sparingly with a 1/4' nap roller. Excessive amounts will produce a cloudy finish.

 

VI. Packaging: 5 gallon pails

VII. Storage: Shelf Life 6 months

 

 

 

 

VIII. LAYDOWN ACRYLIC SEAMLESS FLOOR SYSTEM

A. INTRODUCTION

 

The flooring and wall coating industry has long sought a durable seamless  no wax  flooring system. Such a system should be easy to handle in application, resilient, no wax and extra durable.

Northern Industries, Inc. has combined the established properties of water-soluble epoxy and moisture cured urethane polymers to produce the ultimate in seamless flooring and wall coating systems.

Northern Seamless flooring and wall coating are tailored to fit your flooring and wall requirements whether residential, commercial, or industrial.

This offers virtually a limitless availability of color combinations that will adapt and compliment any decor.

In addition to being a high style custom floor, Seamless by Northern never needs wax, is completely resilient, is highly resistant to most mild acids and alkalis and to scuffing and scratching.

Residential and Light Commercial flooring consist of two component water-soluble odorless epoxy, prime and base coat. Water insoluble colorfast chips and two-part moisture cured urethane finish coats, having ultra violet inhibitors.

Heavy Commercial and Industrial flooring consists of two component water soluble odorless epoxy prime and base coats permanently coated fused ceramic light core aggregate and two part moisture cured urethane finish coats, having ultra violet inhibitors.

Commercial and Industrial Seal coat consists of pigmented two component water soluble odorless epoxy prime and base coat, and moisture cured urethane finish coats, having ultra violet inhibitors.

Decorative Wainscot, Cove Base, and wall systems will consist of two component water soluble odorless epoxy, prime and base coat, water insoluble color fast chips and moisture cured urethane finish coats having ultra violet inhibitors.

Interior Glazed Wall Coating consists of pigmented two component water soluble odorless epoxy prime and base coats and moisture cured urethane finish coats having ultra violet inhibitors.

Exterior Masonry waterproof coating (over concrete, cement block, brick, or cinder block) consists of two component pigmented water soluble odorless epoxy prime and base coats and water soluble two component pigmented odorless epoxy finish coat. NOTE: (Application by brush, roller, or spray).

Interior-Exterior masonry aggregate color coat (over concrete, cement block, brick, or cinder block) consists of two component pigmented water soluble odorless prime and base coats permanently coated fused ceramic light core aggregate and two component water soluble translucent, odorless epoxy binder coat.

B. MAINTENANCE

 

Maintenance cost of Northern seamless flooring and wall coating is approximately half that required for other resilient floor products and wall coatings.

Northern's seamless systems never need waxing. Frequent dust mopping with a silicone treated dust mop and wet mopping with warm water and mild detergent followed by clear water rinse is sufficient. Northern seamless flooring may be rejuvenated by a periodical reglazing.

C. SEAMLESS FLOORING AND WALL COATING SPECIFICATIONS GENERAL

 

The general and special conditions of the contract and specifications respectively shall fully apply to all parts of the contract.

D. LABOR & MATERIALS

 

Sub Contractor shall furnish all labor, materials, and equipment necessary for a complete installation of seamless flooring or wall coating.

SPECIALTY SUB CONTRACTOR Shall be an applicator approved by the manufacturer.

WORKMANSHIP

All work performed by the sub contractor shall be done in a workmanlike manner and proper attention given to the use of trim and protection of adjacent surfaces.

E. COLOR AND PATTERNS

 

The sub contractor shall submit to the general contractor suitable samples for the architect's choice and approval, prior to the start of application.

F. TEMPORARY SERVICES OF THE GENERAL CONTRACTOR

 

Adequate power, heat, and water shall be provided by the General Contractor at no cost to the sub contractor. Adequate heat shall mean a floor temperature of not less than 60*17 and room temperature of not less than 70*F for 48 hours prior to, during and 72 hours after application. The general contractor shall provide storage space for materials at not less than 65'V during the installation period. He shall protect the work area from damage by other trades and shall insure no usage of the floor for at least 72 hours after completion of the installation by the sub contractor.

G. MATERIALS

 

Furnish seamless flooring or wall coating consisting of manufacturer's recommended liquid underlayment primer (two component, thermoset, water soluble, odorless epoxy resin formulation), liquid binder (two component, thermoset, water soluble, odorless resin epoxy formulation), colored decorative chips or ceramic aggregate where necessary and clear liquid finish.

Finish coats shall consist of a two component, moisture cured polyurethane liquid consisting of a urethane polymer (Part A) and a second component (Part B), which is added in a ratio recommended by the manufacturer, to the first component (Part A) just prior to application of the finish coats.

All coatings to be delivered to the job in factory sealed containers.

H. MINIMUM PHYSICAL PROPERTIES:

I. Prime and Binder Coat

J. REQUIREMENTS

K. TEST METHOD

L. PERFORMANCE

1. Bond Test Compression Sheer

Test glazed side ceramic tiles

Load 1650 lbs.

Shear strength 376 PSI

2. Curing of two component water based system-mixed Mix two components

1.1 ratio 75'F

Shall be solid after 3 hours
3. Combustibility Water Base   Flame spread: none
4. Fading Ambering Fade Ometer No change
5. Flexibility Fed Test Standard 141

Method 6221

Bend over V8" Mandrel at 23C

No cracking of continuity

at bend

M. MINIMUM PHYSICAL PROPERTIES: FINISH COAT

REQUIREMENTS TEST METHOD PERFORMANCE
Abrasion resistance

of finish coat

ASTM D-1044

Taber abrader

CS-10 wheel 1000

gram load 1000

revolutions

Maximum Weight

loss 0.016 grams

Combustibility ASTM E-84 Shall have the

following performance

after curing:

Flame spread 31.

Fuel Contributed negligible

Water absorption Method 7511

Fed Standard 501

1.28%
Water vapor transmission ASTM E-96 7.71 grams per square meter after 24 hours
Flexibility Federal Test standard 501 method No cracks, breaks or damage
Chemical resistance Detergents

Soap

Tri-sodium phosphate

Household ammonia

Lactic acid 10%

Citric acid 10%

Urine

Kerosene

Ethyl Alcohol

Methyl Alcohol

Isopropyl Alcohol

Carbon Tetrachloride

Gentian Violet

Silver protein (2017c Argyrol)

ASTM D-1300 24 hour immersion

No effect

No effect

No effect

No effect

No effect

No effect

No effect

No effect

No effect

No effect

No effect

No effect

No effect

No effect

N. SUBSTRATE

 

Substrate should be wood, concrete or metal having a true surface within V8 inch plus or minus in 10 feet in any direction.

Metal surfaces should be prepared with a solution of phosphoric acid and neutralized with water.

Concrete surfaces should be light steel trowelled, smooth and level. All concrete surfaces should be at least 30 days cured prior to application of seamless flooring materials.

Wood substrate should be exterior grade plywood or particleboard. Particleboard should meet requirements of FHA use of materials bulletin UNI 28 A.

All surfaces must be free of foreign materials such as preservatives, waxes, sealers, paint, hardeners, etc.

O. INSTALLATION

Prepare and abrade substrate, removing all foreign materials.

Fill and smooth all cracks with a mixture of cement and two component water soluble, thermo-set, heavy bodied,

odorless epoxy resin formulation. (Three parts cement to one part epoxy by volume.)

Prime coat surface with two component water soluble, heavy bodied, thermo-set epoxy resin formulation using V211

nap roller.

Lay fiberglass tape, 3-inch width, into prime coat over filled joints. [(Wood or particle board.) (Floors only.)]

Apply flood coat of two component water soluble, thermo-set, heavy-bodied odorless epoxy resin formulation with long nap (V211) roller and broadcast decorative chips or ceramic aggregate.

Apply a coat of clear two component water soluble, thermo-set, heavy bodied odorless epoxy resin formulation, sparingly with a short nap roller (1/411) working from a roller tray. Broadcast sparingly decorative chips or ceramic aggregate where necessary.

Apply Laydown coat of two component, clear, water-soluble, thermo-set heavy bodied odorless epoxy resin formulation sparingly with a short nap roller, (1/411) working from roller tray. (Decorative chip floor only.)

Allow drying overnight. Ascertain dryness with moisture meter. When dry apply two component polyurethane finish. Allow drying.

Sand lightly, vacuum to remove all dust.

Apply finish coats of two components, moisture-cured polyurethane, using vinyl squeegee. Number of coats will vary according to requirements. (See K below).

Manufacturer's recommended minimum coats (Finish).

  FLOORS WALLS
Residential 6 Coats 2 Coats
Commercial 9 Coats 3 Coats
Industrial 10 Coats 4 Coats
Recreation Areas 10 Coats 4 Coats

 

This guide is for general reference only and does not necessarily reflect the specific recommendations of a wear guarantee by Northern Industries Inc. or its dealer body.

Additional coats under certain circumstances. Call manufacturer.

1. Step L.

 

For wet or greasy surfaces, aluminum oxide (#80) may be mixed with the last finish coat and applied with a short

nap roller.

 

2. Step M.

 

Areas where seamless flooring is not recommended:

1. Any floor which is static conductive such as hospital operating rooms, etc.

2. Any floor that is excessively contaminated with solvents, grease, acids, oils, etc., and these items cannot be removed. 3. Surfaces that are not structurally sound.

4. Any floor that will be subject to acetones, methyl-ethyl-keytones, or any solution of acid stronger in solution than the limits shown in the chemical resistance section of this publication.

3. Step N. CAUTION

 

1. No smoking or open flame (including pilot lights) or sparking of electrical outlets, telephone or other electric motors or appliances are allowed in the area of application.

2. All work areas must be properly ventilated and installers are cautioned to wear proper filter masks when applying urethane coatings. (MSA Comfo-mask with 44135 chemical cartridge or equivalent).

3. When mixing components of urethane and catalyst use a spark free appliance.

P. PROTECTION

 

During installation, protect all surfaces of other trades from damage.

Q. CLEAN UP

 

Upon completion of the installation, the sub contractor shall remove all excess materials and debris from the site.

R. WARRANTY

 

The sub-contractor shall warrant the application and the materials against defect for a period of one (1) year after substantial installation. This warranty shall not extend to failure of the substrate or supporting materials, nor subsequent abuse beyond normal wear and tear. The manufacturer shall not be responsible for other than materials for any defect.

 

 

IX. NI-15 LAYDOWN TIE-COAT

A. INTRODUCTION

 

NI-15 Laydown Tie-Coat is a single package milky white coating, which when applied to vinyl chip floors, will lay down chips and minimize sanding.

B. APPLICATION PROCEDURE

Substrate preparation as outlined in installation manual.

Prime Coat, Adhere 101 applied with short nap roller.

Flood Coat, Adhere 101 applied with long nap roller. Broadcast chips to obtain maximum coverage. Allow this coat approximately 2 to 3 hours to dry prior to following coat.

NI-15 Laydown Coat - applied with a short nap roller. Application of NI-15 Laydown Coat will serve two time serving purposes.

A. It will lay down chips and minimize sanding.

B. It can be used for a second chip application for chips as well as aggregate. Caution, use sparingly.

5) Steps E & F will be our standard glaze with standard catalyst added.

6) Same as E & F until satisfactory amount of coats is applied using squeegee.

NI-DURA VINYL CHIP SEAMLESS FLOORING SYSTEM

C. DESCRIPTION

 

NI-DURA Vinyl Chip Seamless Flooring System is comprised of:

A two component thermo-set, water soluble, solvent free,  56% solids epoxy resin Prime and flood coat.

Decorative, Polyvinyl, colored chips

Catalyzed, aromatic and aliphatic moisture cured polyurethanes

This decorative, durable seamless system can be applied to most sound substrates, including concrete plywood, particle board, steel decks, etc.

D. USES

 

NI-DURA Vinyl Chip Seamless Flooring is ideal for residential light commercial and institutional areas, re_quiring a tough, easily maintained flooring system.

E. APPLICATION AREAS

Schools Rest Homes Bath Areas
Churches Correctional Facilities Show Rooms
Homes Showrooms Kitchens
Condominiums Hospitals Offices

F. FEATURES

NI-DURA Vinyl Chip Seamless Flooring Features are:

USDA Approval

Never needs wax

Can be resurfaced

Very Decorative

Priced Competitively

Will not support bacteria

Excellent Chemical Resistance

Resilient

G. THICKNESS

 

Can be applied from 1/16" to 1/8"

H. COLORS

 

NI-DURA Vinyl Chips are available in 27 standard, solid colors,  six verigated colors, and seven marble color. These colors can be combined into thousands of color combinations that will adapt and compliment and decor.

I. SUBSTRATE PREPARATION

 

New concrete must be cured a minimum of 28 days, free of sealers, curing compounds, oil, grease, hydrostatic pressure and moisture transmission. Old concrete must be clean, free of paint, stain or other foreign material that would prevent proper hydration and bonding. Refer to Northern Industries general preparation of subsurfaces, installation manual page 7 thru 14.

J. LIMITATIONS

 

Substrate temperature must be no lower than 50'F and maintained during the installation and curing period. Deteriorating or spalling areas must be cleaned, filled, and repaired with Northern Epoxy Mortar System, prior to applying NI-Dura Vinyl Chip seamless flooring system.

K. APPLICATION & COVERAGE

 

A double broadcast application will produce between a 1/1, and 1/8" thickness. Chip coverage is between 8 and 10 feet per lb.

L. INSTALLATION PROCEDURE

 

1. Prepare the substrate as recommended.

2. Apply Adhere 101 prime coat at approximately 100 to 120 sq. ft. per gallon, using a 3/8" nap roller.

3. Apply Adhere 101 flood coat at approximately 150 sq. ft. per gallon using 3/8" nap roller, and broadcast vinyl chips.

4. Sweep off excess chips and apply NI-12 Moisture Curing Polyurethane and broadcast 2nd vinyl chip coat.

5. Scrape off excess chips and apply moisture curing Polyurethane, using a steel masons trowel.

6. Sand lightly and proceed with finish coats, using a vinyl squeegee. Last two coats should be Aliphatic Polyurethane.

M. MANUFACTURER'S RECOMMENDED FINISH COATS

N.

O. FLOORS

P. WALLS

Q. Residential

6 2

R. Commercial

9 3

 

 

S. CHEMICAL RESISTANCE ASTM D-1300

 

T. RESULTS

Detergent No effect
Soap No effect
Tri-Sodium Phosphate No effect
Household amonia No effect
Lactic Acid 10% No effect
Citric Acid 10% No effect
Urine No effect
Kerosene No effect
Ethyl Alcohol No effect
Methyl Alcohol No effect
Isoproply Alcohol No effect
Gentian Violet No effect
Carbon Tetrachloride No effect
Silver protien (20% Argyrol) No effect
Turpentine No effect
Freon - 22 No effect

U. TECHNICAL SERVICE

 

Northern Industries, Inc. has professional factory trained representatives available throughout the U.S. to assist you and provide specific data. Architects, Specification Writers, Contractors and owners are encouraged to call (800)346-5543 for product data and specific assistance.

V. WARRANTIES

 

Northern Industries, Inc. warrants that Northern Products will be free from manufacturing defects and conform to specifications. Sellers make no other warranty, expressed or implied, and all implied warranties of merchantability and fitness for a particular purpose are hereby disclaimed.

Due to lack of control, Northern Industries, Inc. will not assume responsibility or liability for installation. No representative, distributor, or approved applicator of Northern Industries, is authorized to change or modify the data or standard warranty in any way, or add conditions, provisions and/or amendments to the sale.

Buyers are urged to read the data outlined, to assure product matches proposed applications and are encouraged to call Northern Industries with any questions. All other information supplied by Northern Industries is considered accurate, but is furnished upon the express condition that the person receiving it shall make his own test to determine its suitability for his particular purpose. -Warranty is limited to replacement of product.

W. MINIMUM PHYSICAL PROPERTIES PRIME AND BINDER COAT

REQUIREMENTS

TEST METHOD

RESULTS

1. Bond Compression Shear Test glazed side ceramic tile Load 1650 lbs. Shear strength PSI
2. Curing of two component water based system mix two components1.1 ratio 75 degrees F Shall be solid after 3 hours
3. Combustibility Water Base   Flame Spread: N
4. Flexibility Fed Test Standard 141 Method 6221 Bend over 1/8" Mandrel at 23C No cracking of continuity at bend

X. PHYSICAL PROPERTIES - FINISH COATS

Y. REQUIREMENTS

Z. TEST METHOD

AA. PERFORMANCE

Abrasion Resistance of finish coats Taber Abrasion 1000 gram load

· CS-10 wheel

· CS-17 wheel

· 18 mg.

· 28 mg.

Combustibility ASTM E-84 Shall have the following performance after cure Flame Spread 31 Fuel Contribute negligible
Water absorption Method 7511 Fed Standard 501 1.28%
Water Vapor Transmission ASTM E-96 7.71 grams per sq. meter after 24 hrs
Flexibility Federal Test 501 No cracking, breaking or damage

 

 

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